Process Control Approach of Quality Control for Gears and Motor Shafts

Quality is Wen-Hsiang's top priority. The quality of machined gears and motor shafts from Wen-Hsiang can reach JIS 0-2 levels (Japanese Industrial Standards B 1702). To ensure that our machining outcomes meet the quality required by the internal quality standard and the customer, we take the quality of our work seriously. Our quality control adopts a process control approach, which uses a specific processing sequence and closely monitors the work in each process.
For our gear and motor shaft machining, we usually follow the following procedure and JIS levels:

Process Control Approach of Quality Control for Gears and Motor Shafts

*Heat treatment is outsourced.

Initial machining steps Advanced machining steps IS levels Applications
Raw material quality inspection
Lathing
Milling
Rough hobbing-> Finish hobbing* 4-5 Shafts, Gears
Rough hobbing-> Heat treatment-> Grinding (Youdo) -> Skiving 1-2 Shafts, Gears
Rough hobbing-> Heat treatment-> Grinding (Youdo) -> Finish grinding 0-1 Gears

*Not Wen-Hsiang's leading service

Inspection Equipment

Inspection Equipment

Gear for Electric wheelchairs - Helical Gears

Gear for Electric wheelchairs - Helical Gears

Servomotor Shafts - Motor Shafts

Servomotor Shafts - Motor Shafts

Gears for Servomotors - Helical Gears

Gears for Servomotors - Helical Gears

Gears for Vacuum Pumps - Helical Gears

Gears for Vacuum Pumps - Helical Gears

Gear for Cranes - Worm Shafts

Gear for Cranes - Worm Shafts